QA Executive Job Vacancies in Navi Mumbai

Key Responsibilities1. Conduct Internal Audits as per company procedures and quality standards.2. Handle and coordinate Customer Audits and ensure timely closure of audit observations.3. Maintain and implement ISO 9001 and AS9100 quality system requirements.4. Coordinate internal, customer, and certification audits.5. Prepare, review, and implement SOPs and work instructions.6. Prepare and review Control Plans as per process and customer requirements.7. Handle Internal and Customer Complaints and ensure timely resolution.8. Prepare and monitor Corrective and Preventive Actions (CAPA).9. Perform in-house calibration of measuring and inspection instruments.10. Verify and control calibration records and certificates.11. Maintain Aerospace Customer Records, including job photographs, powder consumption records, process records, and other required documentation.12. Maintain Inspection and Test Records (ITR) and ensure proper traceability.13. Prepare and maintain Certificate of Conformance (COC) as per customer requirements.14. Conduct or coordinate sample metallography and hardness testing and maintain test records.15. Carry out sample inspection as per drawings, specifications, and quality requirements.16. Perform in-process sample inspection at different stages of production.17. Monitor quality during machining, blasting, masking, plasma spraying/coating, grinding, polishing, and packaging processes.18. Inspect incoming, in-process, and finished components using appropriate measuring instruments.19. Review engineering drawings, specifications, inspection standards, and customer requirements.20. Identify quality issues, perform root cause analysis, and coordinate corrective actions with Production.21. Maintain NCR, CAPA, inspection reports, quality records, and other QA documentation.22. Coordinate with Production, QC, Store, Purchase, and other departments for quality-related activities.23. Support continuous improvement activities to reduce rejection, rework, and customer complaints.

Expectations from candidate are as followsPosition is based at Rabale, Navi Mumbai plant.Shall be responsible for product quality of following products manufactured Electro Hydraulic Actuators Pneumatic Actuators Product Quality to be achieved at all stages of manufacturing namely Incoming components Quality (Suppliers components) In Process Quality Final Product Quality Customer ComplaintsSuppliers Quality Suppliers of Rabale and Chakan factory related to Actuatorsa) Assessing the manufacturability of components.b) Accessing the suppliers capability to produce the componentsc) Plan for gauges requirementsd) Data collection and analysis of Suppliers Rejection and Rework.e) Main contributor in the team for Suppliers Rejection and Rework analysis on daily basis.f) Why-Why analysis/ Root cause analysis/ suggest and implement solutions (CAPA) toreduce the rejections.g) Decide the process parameters and changes in the process if required for quality issues/ cost/ lead time aspects.h) Update documents and train suppliers on changed process.In Process and Final Product Qualitya) Lead the Operations Improvement Team to reduce the in-process defects.b) Data collection and analysis of in-process Rejection and Rework on daily basis.c) Why-Why analysis/ Root cause analysis/ suggest and implement solutions (CAPA) toreduce the rejections.d) Decide the process parameters and changes in the process for quality issues.e) Update documents and train related persons on changed process.Customer Complaints Customer Complaints of Actuators manufactured at Rabale and Chakan.a) Lead the Customer Complaints reduction drive.b) Data collection and analysis of customer complaints.c) Root cause analysis/ 8D process with cross functional team to implement the CAPA to reduce the customer complaints. d) Decide the process parameters and changes in the process for quality issues.e) Update documents and train related persons on changed process.Improvements approachImprovements need to be implemented with proper tools and techniques like deployment ofAPQP (Advance Product Quality Planning), DFMEA, PFMEA, Measurement Systems Analysis(MSA), Machine and Process Capability Study, Control Plans, Product Part Approval Process(PPAP), 8D Problem Solving Process, 7 QC Tools, Poka Yoke, 5S, Kaizen.Process KnowledgeExcellent knowledge in Machining, Castings, Welding and Painting is highly essential to able todo Root Cause Analysis of Suppliers Rejections to ultimately enhance the Product Quality.A) Machining of Al/ CS/ SS Castings, Al Extrusions, Welded CS/ SS parts, SS Shaft and CS Tubes.a) Process sequence of machined partsb) Fits and Tolerances, application of Jigs and Fixturesc) Process capability of various machining processes likei) Power Band Saw, ii) CNC Turning/ Boring, iii) Machining on VMC/ HMC - Drilling, Reaming, Tapping, Milling,iv) Cylindrical Grindingv) Honingd) Process parameters for machininge) Concentricity, Oblong, Face runout, Flatness, Parallelism, Surface Finishf) Defects and their remediesB) Castings of Al Gravity/ Low Pressure Die Castings, Investment Castings (Al, CF8M, WCB), SGI castings (20 to 1000 Kgs) and SS Castings.a) Casting process and critical process parametersb) Defects and their remediesC) Welding of Carbon Steel and SS parts a) Welding processes - Arc/ Mig weldingb) Critical aspects of welding processesc) Welding defects and their remediesd) WPS and PQRD) Shot blasting and Painting of air cured epoxy primer and paintProcess knowledge in following processes is added advantagea) Spring manufacturing (cold and hot rolled)b) Hardening/ Vacuum Hardening of H series materialsc) Laser cuttingd) Plastic Moulding/ Rubber Mouldinge) Pickling, Anodising and various platings.f) Testing - Radigraphy/ LPT/ MPI/ UT, Chemical/ MechanicalProduct CertificationsKnowledge of various certifications like IP, PESO, ATEX, PED, SIL is added advantage.CoordinationExpect good coordination among other QA vertical namely QA - QAP preparation, TPI, IMS System and Product Life Testing Good verbal and written communication skills.Reporting to Product Quality HeadEducation - BE Mech/ Production EnggExposure Industry having machine shop set up for Auto ancillary/ Hydraulic componentsmanufacturing.Experience - around 9 years

We are looking for 1 QA/QC Executive Post in Taloja, Navi Mumbai,Quality Analyst, with deep knowledge in Quality Analyst and Required Educational Qualification is : Other Bachelor Degree