Production & Planning Engineer Job Vacancies in Nashik

PPC EngineerBE Mechanical/Production Exp- Min 2/5 Yrs in Fabrication PPC.Sal - Upto 27 KNashik

Key ResponsibilitiesProduction Scheduling & Line Balancing: Prepare daily, weekly, and monthly master production schedules (MPS). Map and allocate workloads to specific machinery and assembly lines to prevent idle time or processing bottlenecks.Material Requirement Planning (MRP): Analyze the Bill of Materials (BOM) against available physical stock. Coordinate directly with Purchase and Stores departments to flag shortages and ensure raw materials, components, and consumables are staged on-time.Shop Floor Control & Progress Tracking: Perform daily shop floor walkthroughs to track actual production output against the planned targets. Identify delays immediately, rearrange job sequences, and execute contingency recovery schedules.ERP Data Management: Manage and update all production routing, work order releases, material consumption entries, and job cards inside the ERP system (e.g., SAP, Zoho, Tally Prime) to ensure inventory accuracy.Dispatch & Delivery Management: Track finished goods inventory and collaborate with logistics to prepare dispatch timelines. Align production priority with real-time customer schedule updates or emergency order requests.Capacity & Efficiency Analysis: Compile production data to calculate key metrics like OEE (Overall Equipment Effectiveness), downtime logs, and labor productivity. Support continuous improvement programs like 5S and Lean Manufacturing.

Developing production schedules, Monitoring production processes, Identifying bottlenecks, Scheduling work shifts, Monitoring material supplies, Preparing performance reports

Here is a detailed job description for a Production Engineer. This is a core shop-floor role that focuses on executing daily production schedules, managing a team of technicians and operators, and troubleshooting day-to-day manufacturing issues.Job Description: Production EngineerDepartment: Production / ManufacturingReports To: Production Manager / Plant Operations HeadExperience Level: 2-5 years (Mid-level)Job PurposeThe Production Engineer is responsible for overseeing daily shift operations on the manufacturing floor. This role ensures that production targets are met on time, within budget, and in compliance with safety and quality standards. The ideal candidate will bridge the gap between planning and execution, troubleshooting machine issues, and optimizing workforce utilization.Key Responsibilities1. Shift Execution & Target AchievementDaily Production Plans: Execute the shift-wise production schedule provided by the planning department to ensure maximum output.Manpower Allocation: Allocate operators, helpers, and technicians to specific assembly lines or machine stations (such as CNC, VMC, or Press shops) based on skill matrices.Shift Handover: Conduct clear shift handovers, documenting daily output numbers, raw material consumption, and outstanding technical issues.2. Process Optimization & TroubleshootingLine Balancing: Monitor assembly or machining lines to eliminate bottlenecks, reduce cycle times, and improve overall line efficiency.First-Line Troubleshooting: Diagnose and resolve minor mechanical, electrical, or process defects immediately to minimize downtime. Coordinate with the Maintenance team for major breakdowns.Setup & Changeover Management: Oversee tool or die changeovers on machines, ensuring compliance with SMED (Single-Minute Exchange of Die) techniques to reduce idle time.3. Quality & Material ControlIn-Process Quality: Collaborate with QA/QC inspectors to ensure that products meet structural and visual guidelines. Enforce standard operational steps to avoid re-work.Rejection Analysis: Track daily shop floor rejection and scrap rates. Participate in root cause analysis (using 5-Why or Fishbone methods) to minimize material waste.WIP Management: Monitor Work-in-Progress (WIP) material levels to keep the floor organized and ensure a smooth material flow.4. Safety & Shop Floor Discipline5S Implementation: Maintain high standards of housekeeping, organization, and safety cleanliness on the shop floor using 5S principles.PPE Enforcements: Ensure 100% compliance with personal protective equipment (PPE) guidelines by all operators and contract staff.

Key ResponsibilitiesProduction Planning: Developing and managing production schedules to ensure on-time delivery of orders.Process Optimization: Identifying bottlenecks in the manufacturing line and implementing improvements to increase Throughput.Resource Management: Supervising shop-floor staff, including operators and technicians, to ensure high productivity.Quality Assurance: Collaborating with the Quality Control (QC) team to monitor product specifications and reduce Rejection Rates.Equipment Maintenance: Coordinating with the Maintenance department for preventive maintenance of CNC, VMC, or specialized assembly machines.Documentation: Maintaining Daily Production Reports (DPR), material consumption logs, and ISO/IATF documentation.

Key ResponsibilitiesMaterial Requirement Planning (MRP)Demand Forecasting: Analyzing sales orders and production schedules to predict exactly what raw materials are needed.BOM Management: Reviewing the Bill of Materials (BOM) to ensure every nut, bolt, and liter of oil is accounted for before production starts.Lead Time Management: Tracking how long it takes for a vendor to deliver and planning orders so they arrive just in time.Inventory & Cost ControlStock Optimization: Ensuring the company doesn't tie up too much cash in excess stock (Inventory carrying cost).Shortage Prevention: Identifying critical items that are running low and expediting their purchase to prevent a line stop.Ageing Analysis: Monitoring slow-moving or near-expiry materials to ensure they are used or liquidated.Coordination & ReportingCross-Functional Link: Acting as the middleman between the Production team (who uses the material) and the Purchase team (who buys the material).MIS Reporting: Preparing reports on inventory variance, supplier performance (on-time delivery), and procurement costs.