CNC Setter Job Vacancies in Oragadam

VMC & CNC setter programmer with Aluminum die casting industry experience

Key Responsibilities:Set up and configure VMC turning machines, ensuring proper tool selection, offsets, and cutting parameters.Read and modify VMC Setting & programs as needed to optimize machining processes while maintaining accuracy and efficiency.Inspect finished parts using measuring instruments (e.g., micrometers, calipers, gauges) to ensure compliance with specifications.Identify and resolve machine issues, conduct routine maintenance, and collaborate with maintenance teams for repairs.Follow safety protocols, maintain records of setup parameters, and ensure adherence to company quality standards.Requirements:Male candidates preferredDiploma/ITI in Mechanical Engineering or a related field.0-1 years of experience in VMC turning and VMC operations.Proficiency in reading technical drawings and using measuring instruments.Understanding of cutting tools, speeds, and feeds for various materials.Strong problem-solving skills and attention to detail.

programming and set up CNC to complete new products/different functionschange the tooling of the CNC machineObserve machine operation to verify accuracy of machine settings and to detect malfunctions or out-of-tolerance machining using precision measuring instruments such as a micrometer and dial caliper.adjust machine control, including part processverify first piece inspection using appropriate measuring instrumentsgenerally monitor the work being undertaken and completed, testing and taking agreed critical measurements to identify problems and the need for adjustment, etc, and to immediately make any adjustments as necessarypost-edit CNC programme to fine-tune process for optimum performanceundertake agreed CNC inspectionMaintain accurate data, records, and documentation associated with your workcarry out planned tasks in accordance with contracts/requirements on services and associated systemscarry out tasks within allotted time limitsensure compliance with quality standards, policies and procedures, codes and legislation, including health and safetyimmediately report problems/failures that may impact on the organisation and/or its clients/customers to the line manager.contribute towards the smooth running of the teamresponsibly use resources and control expenses to meet agreed budgetary controlsadhere to all organisation policies and procedures

LOOKING FOR YOUNG AND DYNAMIC EXPERIENCED PERSON , SOUND KNOWLEGE IN CNC VMC PROGRAMMING

We are seeking a skilled CNC VMC Setter with 2 to 4 years of experience to join our team in Kundrathur, Chennai. The ideal candidate will have a diploma in a relevant field and a strong understanding of CNC machinery.Key Responsibilities:1. Setting Up CNC VMC Machines: You will be responsible for preparing and setting up Vertical Machining Centers (VMCs) according to job specifications, ensuring that machines are ready for production.2. Tool Selection and Installation: Selecting and installing the appropriate tools and fixtures for the machining process to achieve desired specifications and quality.3. Programming Machine Operations: Inputting and adjusting machine programs as necessary, ensuring accurate machining according to designs and plans.4. Monitoring Production: Keeping a close eye on the machining process to ensure consistent output quality, making adjustments as needed to meet production standards.5. Performing Maintenance: Carrying out routine maintenance and troubleshooting of CNC machines to minimize downtime and ensure smooth operations.Required Skills and Expectations:The candidate must have a solid understanding of CNC machining processes and machinery. A diploma in engineering or a related field is required. Strong attention to detail and problem-solving skills are essential. Candidates should be able to work effectively in a team environment and communicate clearly. A commitment to safety and high-quality standards is expected at all times. Additionally, the role requires physical stamina and the ability to work in a fast-paced environment. Male candidates preferred for this position.

cnc setter, vmc setter, operator, vmc setter machine operator

5 settings per day for a Setter.NPD jobs need to run by setterCreate, modify, and optimize CNC/VMC programs based on engineering drawings.Set up CNC/VMC machines, including tool setting, fixture setup, and workpiece alignment.Select appropriate cutting tools, inserts, machining parameters, speeds, and feeds for different materials.Read and interpret engineering drawings, GD&T, process sheets, control plans, and material specifications.Verify machine settings by conducting first-off inspections, first-run part approvals, and sample inspections using measuring instruments.Ensure optimum utilization of materials, tools, cutters, inserts, and fixtures while minimizing wastage.Monitor machining operations and troubleshoot programming or machining issues to improve productivity and reduce cycle time.Coordinate with Production, Quality, Maintenance, and Tool Room teams to ensure smooth production.Maintain CNC programs, setup sheets, tooling data, and program backups.Follow supervisor and plant manager instructions to meet daily, weekly, and shift production schedules.Implement and comply with IATF 16949, ISO 9001, 5S, Kaizen, and company quality procedures.Prepare and maintain production documents, including routing sheets, first-off inspection reports, production reports, and tool utilization logs.Ensure preventive maintenance of machines and report tooling or machine issues to the concerned department.Follow all safety procedures and use the required Personal Protective Equipment (PPE).Perform any other duties assigned by the Production Manager or Plant Head.Required Skills:Strong knowledge of CNC/VMC machine setting and programming.Experience with Fanuc, Siemens, Mitsubishi, or Haas controllers.Ability to read engineering drawings and GD&T.Knowledge of cutting tools, tooling selection, fixtures, and machining parameters.Hands-on experience with measuring instruments such as Vernier calipers, micrometers, height gauges, bore gauges, and dial indicators.Good analytical, troubleshooting, and problem-solving skills.Strong communication and teamwork skills.Preferred Skills:Experience with CAM software (Mastercam, SolidCAM, PowerMill, or similar).Knowledge of process improvement, cycle time reduction, and new product development (NPD).Experience in the automotive manufacturing industry is preferred.

As a CNC VMC Machine Setter, you will play a crucial role in the production process, working primarily with computer numerical control vertical machining centers. You will be responsible for setting up and adjusting machines to ensure they run smoothly and produce quality parts.Key Responsibilities:- Machine Setup: Prepare and set up CNC VMC machines for production runs, ensuring all tools and materials are ready for efficient operation.- Program Loading: Load and configure machine programs, making adjustments as needed to meet specification requirements and enhance output quality.- Quality Control: Monitor the machining process and inspect finished parts for accuracy and quality, maintaining strict adherence to specifications and tolerances.- Troubleshooting: Identify and resolve any mechanical or operational issues during the machining process to minimize downtime and maintain production efficiency.- Maintenance: Perform routine maintenance on the machines, including cleaning and lubrication, to ensure optimal performance and longevity.Required Skills and Expectations:- Educational Background: A degree in Engineering (B.E.) is preferred, providing you with a strong foundation in manufacturing and machine operations.- Technical Knowledge: Familiarity with CNC VMC machinery and basic programming is an advantage, though not mandatory for entry-level applicants.- Attention to Detail: Strong focus on precision and quality to ensure parts meet required specifications.- Problem-Solving Skills: Ability to troubleshoot and resolve issues quickly to keep production on track.- Team Player: Willingness to work collaboratively with other team members to meet production goals and deadlines. If you have a passion for manufacturing and a desire to grow your skills in CNC machining, we encourage you to apply.

Required Cnc Vmc Operator. Good Knowledge of Cnc and Vmc , Tool Selection, Programming

Minimum 1-3 years experience in Setting and Operating CNC / VMC / Turning / Grinding machine. Having experience in grinding will be an added advantage. Should have experienced in both infeed and through feed grinding. Should be able to read and understand drawings, work instructions Should be able to do setting change over indepedently. Should have hands on experience in changing and dressing of Grinding wheels. Should have knowledge and skill of using measurement instruments like Micrometer, Vernier Caliper etc. Should be flexible to work in shifts.

Required Setup Changes and approvals/ Tool Pre setting Responsible for shift wise desired defect free production output. Report breakdowns & coordinate for rectification. Close Coordination with machine operators and Line Inspectors. Coordinate with all the concerned departments. Material Accountability.(Receipt from stores to shift wise output to de-burring section ) Run Chart Preparation. Maintaining job card / route card / work order Maintaining In Process Inspection Reports. Accountability of tools, jigs and fixtures in proper condition. (Receipt of stores to returning to stores) Co-ordinate for NC part clearances. Maintain relevant documentation. Production Cell 5S. Maintaining of production log. Understanding and adhering of department Significant Aspects/Impacts Understanding and adhering of department work instruction or procedures Adopt KAPL Waste segregation Method Communicate the Abnormal situation /Non-conformance information to department core team member asper internal communication procedure Perform EMS relevant task as per department core team member instruction Chemical Spill response based on SDS Handling/storage/disposal of Hazardous waste /Hazardous chemical