Root Cause Jobs

SERVICE ENGINEERRole: Service EngineerLocation: RajapalayamEligibilityAge: 21-40 yearsQualification: ITI / Diploma / UG DegreeBike & Valid Driving License: MandatoryWillingness to learn and continuously upgrade technical skillsGood customer service and communication skillsKey ResponsibilitiesDiagnose and troubleshoot hardware and software issues.Perform service, repair and installation activities.Use diagnostic tools and follow service procedures.Identify and replace faulty parts.Maintain service reports and job records.Ensure customer satisfaction and timely service completion.Continuously update product and technical knowledge.Preferred SkillsTroubleshooting Electronics & PCB Basics Software/Firmware Diagnostic Tools Parts Knowledge Customer Handling Warranty & Service Process IoT/Smart DevicesOffice LocationSpot Care Engineering24C, Velayutham Road,Behind Lovely Offset,Near Karuppasamy Cutting,Sivakasi - 626123, Tamil Nadu, IndiaContact: 8344422258Email: info@spotcareengineering.comEmail: spotcareengineering@gmail.com

Key ResponsibilitiesAssist in inspecting raw materials, work-in-progress items, and finished products.Support quality testing and measurement activities according to established procedures.Record inspection results and maintain accurate quality documentation.Identify defects, quality concerns, or non-conformities and report them to the Quality Control Officer or Supervisor.Assist in monitoring production processes to ensure adherence to quality standards.Help maintain testing equipment and ensure proper calibration records are updated.Participate in quality audits and continuous improvement initiatives.Ensure compliance with safety regulations, quality policies, and operational procedures.Assist in investigating customer complaints and quality-related issues when required.Maintain cleanliness and organization within the quality control area.

Job PurposeThe Quality Controller will be responsible for ensuring that raw materials, components, in-process products and finished products meet defined quality standards, approved drawings, specifications and customer requirements.The role will involve regular inspection at different stages of production, identification of defects, coordination with Production and other departments, maintaining quality records, and supporting corrective and preventive actions.Key ResponsibilitiesA. Incoming Material Inspection Inspect incoming raw materials and bought-out components. Check Brass, Iron, Zinc, Aluminium, Steel and other materials as per specifications. Verify dimensions, quantity, grade, surface condition and material quality. Identify and report defective or non-conforming materials. Maintain incoming inspection records.B. In-Process Quality Control Conduct quality inspections at different stages of manufacturing. Monitor machining, casting, forging, pressing, drilling, grinding, polishing, finishing and assembly processes. Ensure products are manufactured according to approved drawings and specifications. Identify defects at the earliest stage to reduce rejection and rework. Coordinate with Production Supervisors for immediate corrective action.C. Final Inspection Carry out final inspection of finished products before packing and dispatch. Check:o Dimensionso Toleranceso Appearanceo Surface finisho Colour and platingo Functionalityo Assemblyo Packing and labelling Ensure only approved products are released for dispatch.D. Drawing & Measurement Read and understand engineering/product drawings. Check dimensions and tolerances as per approved drawings. Use measuring instruments such as:o Vernier Calipero Micrometero Height Gaugeo Plug Gaugeo Ring Gaugeo Thread Gaugeo Measuring Scales and other inspection equipment. Ensure measuring instruments are properly maintained and calibrated.E. Surface Finish & Plating Inspection Inspect polishing, buffing, plating, powder coating, PVD and other finishing processes. Identify scratches, dents, colour variation, stains, plating defects, roughness and other surface defects. Coordinate with finishing vendors/departments regarding quality problems.F. Defect & Rejection Control Identify, segregate and record rejected products. Maintain daily rejection and rework reports. Analyse recurring quality problems. Communicate major defects immediately to Production and QA/QC management. Support reduction of rejection, rework and customer complaints.G. Quality DocumentationMaintain proper records including: Incoming Inspection Reports In-Process Inspection Reports Final Inspection Reports Rejection Reports Rework Reports NCR Reports Corrective Action Reports Calibration Records Product Inspection Checklists Customer Complaint RecordsH. Root Cause & Corrective Action Participate in investigation of quality problems. Use basic Root Cause Analysis techniques such as 5 Why and Fishbone Analysis. Support implementation of Corrective and Preventive Actions (CAPA). Verify effectiveness of corrective actions.I. Customer & Product Quality Understand customer-specific quality requirements. Ensure production is carried out according to approved samples, drawings and specifications. Support customer inspections and quality audits when required. Assist in investigation and resolution of customer complaints.Required Technical Skills Good knowledge of quality inspection procedures. Knowledge of Brass, Iron, Zinc, Aluminium and other metal hardware. Good knowledge of engineering drawings and tolerances. Knowledge of measuring instruments. Knowledge of surface finishing and plating defects. Knowledge of AQL and sampling inspection. Basic knowledge of 7 QC Tools. Root Cause Analysis and CAPA. Knowledge of calibration and inspection systems. Knowledge of production processes and defect identification.Computer Skills MS Excel MS Word Preparation of inspection reports Basic ERP/MIS knowledge Data entry and quality reportingEducational QualificationDiploma / ITI / B.Tech / B.E. in Mechanical, Production, Metallurgy, Quality or related technical discipline.Candidates with relevant practical experience in manufacturing may also be considered.Experience2-5 years of experience in: Builder Hardware Architectural Hardware Brass Hardware Iron Hardware Zinc Hardware Aluminium Hardware Sanitary Hardware Metal Components Engineering/Manufacturing IndustryExperience in quality inspection and manufacturing processes will be preferred.

Key Responsibilities:Raw & Packaging Material Quality: Inspect incoming durum wheat semolina, water, additives, and packaging materials to ensure they match internal standards .In-Process Quality Control (IPQC): Monitor critical control points during mixing, extrusion, drying, and cooling (e.g., moisture content, cooking time, breaking rate, and strand uniformity).Food Safety & Compliance: Maintain systems like HACCP, GMP, GHP, and ISO 22000 / FSSC 22000, ensuring complete alignment with local food authorities. Finished Goods Release: Conduct physical, visual, and analytical testing on finished pasta before approving batches for market dispatch .Audits & Documentation: Lead internal/external quality audits, maintain accurate lab records, and manage traceability documentation. Team Leadership & Training: Supervise shift quality controllers and lab analysts, providing continuous training on safety, hygiene, and testing protocols.

We are looking for a Warehouse Officer to oversee our warehouse operations in Kharkhoda. The ideal candidate should have 2 to 8 years of experience in warehouse management and possess strong leadership skills.Key Responsibilities:- Supervise Warehouse Operations: You will manage day-to-day activities in the warehouse to ensure smooth operation, including receiving, storing, and shipping goods.- Lead Staff: You will oversee warehouse personnel, providing training and guidance to ensure all team members perform their roles effectively.- Manage Inventory: You will maintain accurate inventory records, monitor stock levels, and ensure items are handled properly to minimize losses or damage.- Implement Safety Practices: You will enforce safety regulations and protocols to ensure a safe working environment for all employees.- Coordinate with Other Departments: You will collaborate with procurement, sales, and logistics to streamline the process of order fulfillment and meet deadlines.- Analyze Performance Metrics: You will track warehouse performance data and implement improvements based on analysis to increase efficiency and reduce costs.Required skills and expectations include:- Proven experience in warehouse management and a solid understanding of warehouse procedures.- Strong leadership abilities and excellent communication skills to effectively manage a team.- Proficiency in inventory management software and familiarity with relevant tools and technologies.- Ability to solve problems quickly and effectively in a fast-paced environment.- Strong organizational skills and attention to detail to manage multiple tasks efficiently.We welcome candidates who are motivated and ready to contribute to our operations.

As a Senior Quality Engineer, you will play a crucial role in ensuring that products meet high standards of quality and reliability. Your work will involve various tasks that contribute to the overall quality assurance process.Key Responsibilities:- Developing Quality Standards: Create and maintain quality benchmarks in line with industry best practices to ensure all products meet specified requirements. - Conducting Inspections: Perform regular inspections and audits of processes and products to identify areas for improvement and compliance. - Test Planning and Execution: Design and execute test plans, including functional, performance, and regression tests, to validate product quality and performance. - Issue Tracking and Reporting: Identify defects and issues, document them, and report to relevant teams for resolution while ensuring timely follow-up. - Collaboration with Teams: Work closely with cross-functional teams, including production and development, to promote quality awareness and implement best practices. - Continuous Improvement: Drive initiatives for continuous quality improvement by analyzing data and implementing solutions to enhance processes.Required Skills and Expectations:The ideal candidate should have 5 to 11 years of experience in quality engineering, with a strong background in quality assurance methodologies. A diploma in engineering or a related field is essential. You should possess excellent analytical skills, attention to detail, and an understanding of quality standards such as ISO and Six Sigma. Strong communication and collaboration abilities are necessary to work effectively in a team environment. Proficiency in using quality management software and tools is also expected.

As a Quality Assurance Auditor, you will be responsible for ensuring that our processes and products meet quality standards. You will play a vital role in maintaining and improving quality across various departments.Key Responsibilities:- Conduct Audits: Perform regular audits of processes and systems to ensure compliance with internal and external quality standards.- Analyze Data: Review and analyze quality data to identify trends, issues, and areas for improvement.- Prepare Reports: Create detailed reports on audit findings, quality issues, and recommendations for corrective actions.- Collaborate with Teams: Work closely with different departments to implement quality improvements and ensure understanding of quality guidelines.- Train Staff: Provide training and support to employees on quality assurance practices and procedures to foster a quality-centric culture.- Monitor Compliance: Ensure that all processes comply with industry regulations and company policies.Required Skills and Expectations:- A Ph.D. or equivalent doctoral qualification is required, demonstrating advanced knowledge in quality assurance or a related field.- You should have 5 to 10 years of experience in quality assurance or auditing within relevant industries.- Strong analytical skills are necessary to interpret data accurately and make informed decisions.- Excellent communication and interpersonal skills are important for effectively collaborating with team members and presenting findings.- Attention to detail and a proactive approach to problem-solving are essential for identifying quality issues before they escalate. - Proficiency in quality management tools and software will be an asset.

We are seeking a dedicated and experienced Manager of Plant Maintenance to oversee maintenance operations in our facility located in Kanpur, India. The ideal candidate will have 13-14 years of relevant experience and hold a post-graduate degree. The Manager of Plant Maintenance will be responsible for ensuring all equipment runs efficiently and reliably. Key responsibilities include:- Maintenance Planning: Develop and implement maintenance strategies to minimize downtime and optimize the performance of plant equipment.- Supervision of Staff: Lead and mentor the maintenance team, ensuring tasks are completed safely and efficiently while promoting teamwork and continuous improvement.- Budget Management: Create and manage the budget for maintenance operations, making cost-effective decisions without compromising quality.- Safety Compliance: Ensure that all maintenance activities adhere to safety regulations and standards, fostering a culture of safety within the team.- Problem Solving: Address and resolve equipment issues quickly to prevent disruptions in production, while implementing solutions to enhance overall reliability.Required skills include strong leadership, excellent communication, and problem-solving abilities. The manager should have a deep understanding of mechanical and electrical systems, as well as proficiency in maintenance management software. The candidate must thrive in a fast-paced work environment, demonstrating a commitment to continuous improvement and excellence in plant operations. Gender preference is male for this role.

Key Responsibilities:-Lead and manage the Mechanical Maintenance Department of the Chemical Plant.Develop and implement preventive, predictive, and breakdown maintenance strategies.Ensure uninterrupted plant operations by minimizing equipment failures and downtime.Supervise the maintenance of pumps, compressors, gearboxes, blowers, agitators, heat exchangers, reactors, tanks, pipelines, valves, boilers, and utility systems.Plan and execute annual plant shutdowns and maintenance schedules.Monitor equipment performance and implement reliability improvement initiatives.Manage maintenance budgets, spare parts inventory, and vendor performance.Ensure compliance with all safety standards, statutory regulations, and plant maintenance procedures.Conduct root cause analysis (RCA) of major equipment failures and implement corrective actions.Coordinate with Production, Projects, Procurement, and Safety teams for smooth plant operations.Lead and mentor maintenance engineers, supervisors, and technicians.Prepare and review maintenance reports, KPIs, and departmental performance metrics.Ensure proper documentation of maintenance activities and adherence to audit requirements.Drive continuous improvement initiatives related to maintenance practices and asset management.Required Qualifications:-B.E./B.Tech in Mechanical Engineering.Additional certifications in Maintenance Management, Reliability Engineering, or Industrial Safety will be preferred.Experience10-16 years of relevant experience in Mechanical Maintenance.Minimum 5 years of experience in a leadership role within a Chemical, Petrochemical, Fertilizer, Pharmaceutical, or Process Manufacturing Plant.Hands-on experience in shutdown planning, plant maintenance, and utility management is essential.Technical Skills:-Preventive & Predictive MaintenanceRotating & Static Equipment MaintenanceRoot Cause Analysis (RCA)Reliability-Centered Maintenance (RCM)Maintenance Planning & SchedulingPlant Shutdown ManagementSAP/ERP Maintenance Module (Preferred)Spare Parts and Inventory ManagementUtility Equipment MaintenanceSafety Management Systems and ComplianceKey Performance Indicators (KPIs):-Reduction in plant downtime.Improvement in equipment reliability and availability.Maintenance cost optimization.Successful execution of shutdown maintenance activities.Compliance with safety and statutory requirements.Team productivity and maintenance efficiency.Preferred Industry Experience:-Chemical ManufacturingPetrochemical PlantsSpecialty ChemicalsFertilizer IndustryPharmaceutical ManufacturingProcess Industries

We are seeking a dedicated QA QC Executive to join our team in Nalagarh. The ideal candidate will have 1 to 4 years of experience in quality assurance and control within a manufacturing or production environment.Key Responsibilities:- Quality Audits: Conduct regular quality audits to ensure compliance with company standards and regulatory requirements. This involves evaluating processes and identifying areas for improvement.- Inspection of Raw Materials: Analyze and inspect incoming raw materials for quality and conformity to specifications. This step is crucial to ensure that only the best materials are used in production.- Testing Products: Perform tests on finished products to verify they meet quality standards and specifications. This includes both visual inspections and functional testing.- Documentation: Maintain accurate records of quality inspections, test results, and corrective actions taken. Clear documentation helps in tracking improvements and ensuring accountability.- Collaboration with Teams: Work closely with production and engineering teams to address quality issues and implement corrective actions. Strong communication ensures everyone is aligned on quality goals.Required Skills and Expectations:Candidates must demonstrate strong attention to detail and analytical skills to identify defects and non-conformities effectively. Proficient knowledge of quality assurance methodologies and tools is essential. The ability to work well in a team environment and communicate findings clearly is necessary. A proactive approach to problem-solving and a strong commitment to maintaining high-quality standards are expected.

Handle customer inspections (PGCIL, Railways, NTPC, BHEL, TPI, Govt. & Export)Prepare GTP, QAP, inspection reports, and quality documentationManage NABL, BIS & IMS audit documentationEnsure product quality, process control, and finished goods testingHandle customer complaints, CAPA, and type test coordinationMaintain document control and traceability

Required - Manager Quality (Fabrication Industry)Name of the Plant : Poshs Cinoti Pvt Ltd. ( Form Work Fabrication & Permanent Structure )Plant Address :GAT NO.832,836,838,864,865,866, Asawali,Taluka-Khandala, Dist-Satara, Maharashtra Important Skills - Quality Manager (Formwork Fabrication Industry)A)Quality Management Systems & Compliance1)Strong expertise in ISO 9001, IATF 16949, APQP, PPAP, Six Sigma2)Ability to define, implement, and enforce in-house quality procedures, standards, and documentation3)Welding & Fabrication Quality Expertise4)In-depth knowledge of fabrication processes and welding methodology (WPS, PQR)5)Understanding of latest welding techniques and inspection requirementsProblem Solving, CAPA & Customer Complaint Handling6)Root Cause Analysis, corrective & preventive action (CAPA) effectiveness review7)Ownership of internal & external customer complaints and rejection reductionB)Quality Control, Inspection & Calibration Management1)Monitoring incoming, in-process & final inspections as per Quality PlanControl of measuring instruments, calibration schedules & inspection reports before dispatch2)Leadership, Training & Continuous Improvement3)Ability to lead and supervise 6-8 quality engineers/technical staff4)Identifying training needs, driving continuous improvement, and facilitating quality culture across productionC)Very important Skill : 1)Knowledge of RDSO certification & documentation Experience : 10 to 15 years in Heavy Fabrication, Auto, Auto Ancillaries, Tier I Salary Range : CTC 07.00 to 10.00 Lac / YearSend resume on : plntmgrhr01@poshscinoti.com or whats app on 9960300915Dhanaji Deshmukh Plant HR Manager ( 9960300915 )

Position Title: Operations ManagerCompany - Falcon ElectricFalcon Electric specializes in end-to-end wire harness manufacturing and critical interlinking solutions for switchgear systems. The company is committed to delivering reliable, safe, and high-performance products that meet the quality expectations of leading switchgear OEMs through robust manufacturing processes, continuous improvement, and operational excellence.________________________________________Job Title - Operations ManagerDepartment - OperationsReports To - Managing Director / Director

We are looking for a Production Quality Engineer to join our team in Chennai. This role is suitable for fresh graduates or those with up to 2 years of experience in quality assurance or production environments. Key Responsibilities:- Quality Inspection: Conduct inspections of production processes and products to ensure they meet established quality standards. This is essential to minimize defects and maintain high quality.- Data Analysis: Gather and analyze quality data to identify trends or potential issues in production. This analysis helps to prevent quality problems before they occur.- Process Improvement: Collaborate with production teams to implement quality improvement initiatives. You'll work on optimizing processes for better quality outcomes.- Documentation: Maintain thorough records of inspections, tests, and quality issues. Accurate documentation supports transparency and facilitates continuous improvement.- Problem Solving: Investigate quality issues, develop solutions, and recommend changes to processes when necessary. Effective problem-solving is key to maintaining quality standards.Required Skills and Expectations:- A bachelors degree or advanced diploma in relevant fields such as B.A, B.C.A, B.B.A, B.Com, B.Sc, or B.E is essential.- Strong analytical skills are required to interpret data and support quality initiatives.- Basic knowledge of quality assurance principles and methodologies will be helpful.- Excellent communication skills are necessary for collaboration with team members.- A proactive approach and willingness to learn about production processes and quality management is expected. This role offers an exciting opportunity to start your career in quality engineering within a dynamic production environment.

We are looking for a Warehouse Officer to oversee our warehouse operations in Kharkhoda. The ideal candidate should have 2 to 8 years of experience in warehouse management and possess strong leadership skills.Key Responsibilities:- Supervise Warehouse Operations: You will manage day-to-day activities in the warehouse to ensure smooth operation, including receiving, storing, and shipping goods.- Lead Staff: You will oversee warehouse personnel, providing training and guidance to ensure all team members perform their roles effectively.- Manage Inventory: You will maintain accurate inventory records, monitor stock levels, and ensure items are handled properly to minimize losses or damage.- Implement Safety Practices: You will enforce safety regulations and protocols to ensure a safe working environment for all employees.- Coordinate with Other Departments: You will collaborate with procurement, sales, and logistics to streamline the process of order fulfillment and meet deadlines.- Analyze Performance Metrics: You will track warehouse performance data and implement improvements based on analysis to increase efficiency and reduce costs.Required skills and expectations include:- Proven experience in warehouse management and a solid understanding of warehouse procedures.- Strong leadership abilities and excellent communication skills to effectively manage a team.- Proficiency in inventory management software and familiarity with relevant tools and technologies.- Ability to solve problems quickly and effectively in a fast-paced environment.- Strong organizational skills and attention to detail to manage multiple tasks efficiently. We welcome candidates who are motivated and ready to contribute to our operations.

We are seeking a male Warehouse Supervisor with 2 to 8 years of experience to oversee our warehouse operations in Kharkhoda. The ideal candidate will be responsible for managing inventory, supervising employees, and ensuring efficient warehouse workflows.Key Responsibilities:- Supervise Warehouse Staff: Lead a team of warehouse workers, assigning tasks and providing guidance to ensure operational efficiency.- Inventory Management: Monitor stock levels, conduct regular audits, and ensure accurate record-keeping to maintain optimal inventory levels.- Quality Control: Inspect incoming and outgoing shipments to verify product quality and ensure compliance with company standards.- Safety Oversight: Enforce safety regulations within the warehouse, conducting training sessions and ensuring all team members adhere to safety protocols.- Process Improvement: Identify areas for improvement in warehouse operations and implement strategies to enhance efficiency and reduce costs.- Equipment Maintenance: Ensure that warehouse equipment is well-maintained and operating effectively, coordinating repairs when necessary.Required Skills and Expectations:The ideal candidate should possess excellent leadership qualities and strong communication skills to effectively manage the warehouse team. A thorough understanding of inventory management practices and warehouse safety is crucial. Candidates should be detail-oriented, with strong problem-solving abilities to address operational challenges. Proficiency in using warehouse management software and basic computer skills will be expected. The role requires a hands-on approach and a willingness to work collaboratively in a fast-paced environment.

System Test Engineer (Python Required) - BengaluruExperience: 9+ YearsLocation: BengaluruCompany: Talent Zone ConsultantJob DescriptionTalent Zone Consultant is hiring a System Test Engineer with strong Python expertise for a leading engineering organization in Bengaluru. The role will be responsible for system-level testing, test automation, validation, and troubleshooting to ensure products meet functional, performance, and quality requirements.Key ResponsibilitiesDesign and execute system-level test strategies, test cases, and test plans.Develop and maintain automated test frameworks and scripts using Python.Perform functional, integration, regression, performance, and system validation testing.Analyze test results, identify defects, and perform root-cause analysis.Work closely with Software, Hardware, Systems, and Product Engineering teams.Develop test environments, test utilities, simulators, and validation tools.Maintain test documentation and requirements traceability.Troubleshoot complex system-level issues and support defect resolution.Improve test automation coverage and overall testing processes.Key SkillsSystem Testing & ValidationPython Test AutomationTest Framework DevelopmentFunctional & Integration TestingRegression & Performance TestingSystem IntegrationDebugging & Root Cause AnalysisCI/CD & AutomationRequirements TraceabilityHardware-Software IntegrationQualificationB.E./B.Tech/M.Tech in Computer Science, Electronics, Electrical, Instrumentation, Mechanical, or a related engineering discipline, with 9+ years of relevant experience in system testing, verification & validation, test automation, or product engineering, along with strong hands-on Python programming skills.