Job Title: Head of Maintenance / Maintenance Manager / Plant Maintenance Head / Senior Manager - MaintenanceDepartment: Maintenance / Operations / EngineeringReports To: Plant Head / Factory Manager / Vice President - OperationsLocation: Ichalkaranji, Maharashtra, India (This is a senior plant-based role requiring significant on-site presence and strategic oversight).Job Summary:We are seeking an experienced, strategic, and results-oriented Head of Maintenance to lead our maintenance department in Ichalkaranji. The Maintenance Head will be responsible for developing and implementing a robust maintenance strategy to ensure the continuous, reliable, and safe operation of all plant machinery, equipment, and facilities. This includes optimizing maintenance processes, driving efficiency, managing budgets, leading a team of maintenance professionals, and fostering a culture of proactive maintenance and continuous improvement.Key Responsibilities:Strategic Planning & Leadership:Develop and implement the overall maintenance strategy and long-term plans aligned with the company's operational goals and production targets [1.1, 1.3].Lead, mentor, and manage a team of maintenance engineers, supervisors, technicians, and fitters, fostering a high-performance, safety-conscious, and continuous learning environment [1.2, 1.3, 4.2].Define departmental goals, objectives, and KPIs (Key Performance Indicators) and regularly monitor performance to ensure targets are met [1.3].Drive the shift from reactive to proactive (preventive and predictive) maintenance practices to maximize asset uptime and reduce costs [1.3, 3.1].Operational Excellence & Process Optimization:Oversee all aspects of maintenance operations, including preventive maintenance (PM), predictive maintenance (PdM), breakdown maintenance (BDM), and corrective maintenance [1.3].Implement and optimize maintenance procedures and Standard Operating Procedures (SOPs) for all critical equipment [1.2, 1.3, 3.1].Utilize and maximize the functionality of Computerized Maintenance Management Systems (CMMS) or ERP modules (e.g., SAP PM) for work order management, asset tracking, scheduling, and reporting [1.3, 3.2, 4.3].Conduct Root Cause Analysis (RCA) for recurring failures and implement effective long-term solutions [3.1, 4.1].Lead continuous improvement initiatives (e.g., Lean Manufacturing, Total Productive Maintenance (TPM), Six Sigma) within the maintenance function to enhance efficiency and quality [2.1, 3.2, 4.3].Budget & Resource Management:Develop and manage the annual maintenance budget, controlling expenses related to labor, spare parts, consumables, and external services [1.2, 1.3, 3.1].Oversee spare parts inventory management, optimizing stock levels to ensure availability of critical components while minimizing carrying costs [1.2, 1.3, 3.1].Manage relationships with vendors, contractors, and service providers, negotiating contracts and ensuring quality of service [1.2, 1.3].Technical Expertise & Project Management:Provide expert technical guidance and support for complex troubleshooting and repair activities, particularly for textile machinery (e.g., looms, spinning, processing) or other manufacturing equipment relevant to the plant [3.2, 4.2].Oversee installation, commissioning, and validation of new machinery and equipment.Manage maintenance-related projects, including upgrades, overhauls, and CAPEX initiatives, ensuring timely completion and budget adherence [2.1, 4.3].Safety, Health & Environment (SHE) Compliance:Ensure strict compliance with all local and national health, safety, and environmental regulations (e.g., Factory Act, EHS norms) and company policies [1.2, 1.3, 3.1].Implement robust safety protocols (e.g., LOTO procedures, confined space entry, hot work permits) and conduct regular safety audits.Promote a strong safety culture among all maintenance personnel.Reporting & Communication:Prepare and present comprehensive maintenance reports to senior management, including key performance indicators (KPIs), budget utilization, downtime analysis, and improvement initiatives [1.2, 1.3].Collaborate effectively with other departments such as Production, Quality, Engineering, and Supply Chain to ensure seamless operations and alignment of goals [1.3, 3.1].
0 - 1 yrs
3.0 Lac/Yr
Autocad 
