Excel Industries Limited

Visakhapatnam, Andhra Pradesh

Research and device new techniques to increase Energy conservationo To maintain and monitor the energy conservation report.o To research for the best practices in electrical energy conservation.o To design a study in order to identify areas where energy conservation is needed andaccordingly decide upon the action items.o To conduct the study while carefully collecting and monitoring data. Analyse the datao To shortlist and implement the most suitable solution Responsible for Statutory complianceo To make schedules for preventive maintenance asper factory complianceo To regularly Inspect the corrosive storage tankso To conduct basket balancing of the centrifugeo To facilitate and ensure compliance of external testing of pressure vesselso To validate HVAC system and its documentationo To calibrate/maintain the lifting of tools and tackles, material hoists-weights andmeasures of mechanical balances Responsible for planning and execution of preventive maintenanceo To prepare and implement the preventive maintenance schedule for critical equipmento To ensure compliance of the preventive maintenance checklisto To maintain MTBF of critical equipmento To troubleshoot if MTBF is not according to standardso To periodically check the glassline integrity of reactor Responsible for planning and execution of Breakdown maintenanceo To facilitate the work permit approval processo To allocate manpower to attend to the breakdowno To perform a Root Cause Analysis of the breakdown and ensure the smooth functioningof the plant with minimum downtimeo To document the same and recommend in CAPA Identify new methods and design processes to reduce costso To continuously identify new methods to save budgets and also identify newervendors with good quality supplieso To reduce procurement of spares based on knowledge of equipment history Support during erection and commissioning of new plants/projectso To lead the designing and specification of new equipment

Technical/Professional Skills: Knowledge of potentially hazardous materials or practices. Experience in writing reports and policies for health and safety. Familiarity with conducting data analysis and reporting statistics. Excellent communication skills with the ability to present and explain health and safety topics. Is able to work in shifts Should be a good team playerMajor Job Responsibilities: Issuing Work permits and monitoring the permit check points implementation. Planning and conducting an internal inspection in the plant to ensure work environment safety. Plant rounding to identify Safety deviations/violations in Work Activity. Monitoring the Critical Raw materials handling Investigating the Route cause/s behind the near-miss/ incidents and providing necessary controls to mitigate the risk. Procurement of safety Equipment, instruments & PPE through Purchase order. Preparation of the monthly reports and weekly reports. Preparation of Department Environmental Impact Assessment Conducting calendar Training for Regular & Contract employees. Conducting Shop floor training to the bottom level employees. Safety equipment inspections based on the schedules. IMS files updating as per schedule. Monitoring of MEE and ETP plants. Maintenance and servicing of fire equipment.Business Outcomes Expected: Zero Accident and Incidences Achievement of OTIF as planned Adherence of Quality Norms Adherence of EHS regulations Safety Champion

Responsible for ensuring Health and Safety norms as followso To implement the work permit systemo To identify hazards with the concerned departmentso To be a part of the HAZOP studieso To lead the DISH related complianceso To ensure availability of safety related resourceso To train employees on aspects of safetyo To ensure continuity of safe practices and develop a culture of safety.o To ensure compliance with DISH office.o To update and maintain the documentation and ensure licensing and compliance with APPCB.o To ensure compliance and renewal of the Factories License and Fire NOC.o Responsible to update Documentation related to EHS.o To update, maintain and improve documentation asper all EHS requirements. Monitor and take actions to ensure ETP levels as per normso To maintain ETP protocol per producto To monitor the daily quality and quantity of effluento To take corrective action where requiredo To run the ETP in co-ordination with the production departmento To research and update systems to manage higher quality of effluent discharge+D3o To research on ways to reduce effluent in productiono To ensure dryness of storm water drainso To approve the decontamination process Responsible for compliance and Audits in ETPo To ensure compliance to Green Belt Normso To ensure ISO Complianceo To ensure air quality, water quality, noise level of periphery and workplace are withinlimitso To ensure compliance with water intake normso To manage APPCB auditso To ensure submission of the following reports to APPCBo Water Cess Reporto GPS Systems Reporto Hazardous Waste Generation Reporto Annual Hazardous Waste Generation Reporto Environment Statemento Other reports that may be required Responsible for coordination of disposal of Hazardous Wasteo To obtain transportation permission for disposal of wasteo To ensure proper packing of wasteo To send manifests to APPCB and co-ordinate with CWMP for disposal and etc..

Plan and execute new automation projectso To develop and provide process safety interlocks wrt HAZOP studyo To develop automation in order to optimize manpower utilizationo To train operators and supervisors wrt instrumentationo To provide purchase specification sheet to SCMo To ensure compliance with the legal requirements of the metrological departmento To prepare and maintain documents like the Critical Instrument List, Panel WiringDrawing, Instrumentation Set of details, List of Process safety interlocks and Single LineDrawing for Power Supply Distribution. Lead the upgradation of existing Instrumentation systemo To research and gain insights on latest Instrumentation Systemso To estimate and plan the budget for shutdown in AOPo To review the existing system, create a backup and record the sameo To conduct a loop checking and be available for any querieso To take a running review of the upgraded system at various shifts.o To train the end users (production & utilities) once the upgradation is complete andhandover.o To Improve the process safety by providing appropriate instrumentationcontrol.o To provide instrumentation control as per CAPA againstincident/accident caseso To oversee calibration and maintenance of the instruments during the shutdown. Research and suggest Instrumentation / Automation of various systems to achieve betterproductivityo To shortlist areas that can be automatedo To create a high level detailing of instrumentation automation.o To take a CAPEX approval with more detailed specificationo To create and maintain the Instrument Specification sheets for the purchase departmentVTZ/INST-UTL/M5-M6Sr. Officer : Instrumentation and Utilities.2Page of 3o To plan for downtime in coordination with relevant departments.o To oversee the cable layout and installation commissioning of field instruments Responsible for Maintenance of the instrumentation systemo To oversee periodic calibration of instruments

Major Job Responsibilities: Completes engineering projects by organizing and controlling project elements. Develops project objectives by reviewing project proposals and plans and conferring with management. Determines project specifications by studying product design, customer requirements, and performance standards. Completes technical studies and prepares cost estimates. Determines project schedule by studying project plan and specifications, calculating time requirements, and sequencing project elements. Maintains project schedule by monitoring project progress, coordinating activities, and resolving problems. Controls project plan by reviewing design, specifications, and plan, scheduling changes, and recommending actions. Controls project costs by approving expenditures and administering contractor contracts. Prepares project status reports by collecting, analyzing, and summarizing information and trends; recommending actions. Maintains safe and clean working environment by enforcing procedures, rules, and regulations. Maintains project data base by writing computer programs; entering and backing up data. Contributes to team effort by accomplishing related results as needed. Accomplish organization mission by completing related results as needed.

Major Job Responsibilities: Able to carry out Preventive/Predictive/Break down Maintenance of chemical Equipments Hand on experience in Installation and Maintenance of Glass lined Reactors/Stainless Steel reactor Hands on Experience in Assembling and maintaining Glass lines and Graphite Equipments Should able to diagnose and trouble shoot problems in different types of Pumps, Blowers, Filter Press and ANFs. Able to Fabricate and fitting of different MOC Pipe lines like PPR/PPH and PP/FRP/HDPE. Utilizing shears, power saws, cutting torches, and chipper knives to cut structural components as needed. Creating a suitable maintenance schedule and performing system maintenance accordingly. Conducting diagnostic testing on malfunctioning systems to determine the root cause of the malfunction. Replacing damaged or defective structural components as needed. Adhering to all work-site safety rules and regulations. Teamwork, as a mechanical fitter may be required to collaborate with other fitters on larger projects Compliance with Companys Health & Safety policy and procedures. Flexible to transfer to any other duties considered necessary to meet the needs of the business.

Monitor and take actions to ensure ETP levels as per normso To maintain ETP protocol per producto To monitor the daily quality and quantity of effluento To take corrective action where requiredo To run the ETP in co-ordination with the production departmento To research and update systems to manage higher quality of effluent discharge+D3o To research on ways to reduce effluent in productiono To ensure dryness of storm water drainso To approve the decontamination process Responsible for compliance and Audits in ETPo To ensure compliance to Green Belt Normso To ensure ISO Complianceo To ensure air quality, water quality, noise level of periphery and workplace are withinlimitso To ensure compliance with water intake normso To manage APPCB auditso To ensure submission of the following reports to APPCBo Water Cess Reporto GPS Systems Reporto Hazardous Waste Generation Reporto Annual Hazardous Waste Generation Reporto Environment Statemento Other reports that may be required Responsible for coordination of disposal of Hazardous Wasteo To obtain transportation permission for disposal of wasteo To ensure proper packing of wasteo To send manifests to APPCB and co-ordinate with CWMP for disposalo To research ways to minimize hazardous waste Responsible for coordination and disposal of Solid Waste.o Responsible to arrange vehicles for Solid Waste.o To check and renew APPCB consent of the transportero To audit the condition of the transport vehicle Responsible for managing accidents related to storms and spillageo To ensure storm water is collected in the ETPo To treat storm water post an accident Create Methods to reduce costs for treatment and disposal of wasteo To identify ways to reduce waste per quantity of productiono To research on new practices of effluent management