1. Production Planner
Primary Role:
To efficiently plan, coordinate, and oversee the production schedule to ensure timely and cost-effective manufacturing of sweaters according to customer requirements.
Key Responsibilities:
Production Scheduling:
Create and manage production schedules based on orders, capacity, and deadlines.
Prioritize jobs according to delivery commitments and available resources.
Material Planning:
Ensure timely availability of yarns, trims, and other materials.
Coordinate with the procurement team to avoid material shortages.
Capacity Management:
Analyze machine and labor capacity to align with production targets.
Allocate work to different production lines or units effectively.
Monitoring & Reporting:
Track daily, weekly, and monthly production output.
Generate reports on productivity, delays, and efficiency.
Coordination:
Liaise with knitting, linking, finishing, quality, and merchandising teams.
Communicate regularly with the sales or merchandising teams for delivery schedules.
Problem-Solving:
Identify bottlenecks or issues in production and coordinate solutions.
Adjust plans in response to machinery breakdowns or quality issues.
2. Sweater Knitting Technician / Supervisor
Primary Role:
To manage and oversee the knitting operations ensuring the machines produce sweaters (or sweater panels) as per technical specifications and quality standards.
Key Responsibilities:
Machine Operation & Maintenance:
Set up and operate flat or circular knitting machines (., Stoll, Shima Seiki).
Conduct routine machine checks and minor maintenance to ensure optimal performance.
Technical Setup:
Load and verify knitting programs and parameters according to style specs.
Troubleshoot programming and mechanical issues during production.
Production Supervision:
Supervise knitting operators and helpers.
Ensure daily knitting targets are met without compromising quality.
Quality Control:
Inspect knitted panels for defects such as dropped stitches, wrong gauge, holes, etc.
Work closely with the QC team to ensure adherence to quality standards.
Yarn Management:
Ensure correct yarn is used for each style.
Monitor yarn consumption and wastage.
Documentation:
Maintain records of machine settings, output, maintenance, and downtime.
Report any technical issues or deviations to higher management.
Training & Development:
Train junior operators on machine handling and basic troubleshooting.
Stay updated with latest knitting technologies and practices.