job purpose:
to lead and optimize the ethanol production process, ensuring safe, efficient, and cost-effective operations while achieving production targets, quality standards, energy optimization, and statutory compliance
key responsibilities:
process & production management
- oversee end-to-end ethanol production processes including milling, liquefaction, saccharification, fermentation, distillation, dehydration, and ddgs.
- ensure achievement of daily/monthly production targets with optimal yield and minimal losses.
- monitor and improve process efficiency, conversion ratios, steam & power consumption.
- analyse process deviations and implement corrective & preventive actions (capa).
- operational excellence & optimization
- drive continuous improvement initiatives to enhance throughput, yield, and energy efficiency.
- implement standard operating procedures (sops) and best industry practices.
- coordinate with maintenance for planned shutdowns, breakdown analysis, and process reliability.
quality & compliance
- ensure compliance with bis, omc, excise, pollution control board (pcb), and other statutory norms.
- maintain product quality as per ethanol specifications for blending (ebp).
- support audits (internal, statutory, excise, and customer audits).
- safety, health & environment (she)
- ensure strict adherence to process safety, ethanol handling, loto, ptw, hazop, and emergency response systems.
- promote a strong safety culture across operations.
- ensure environmental compliance for effluent treatment, spent wash management, zld systems.
people & team management
- lead, mentor, and develop process engineers, chemists, shift in-charges, and operators.
- plan manpower, training, and skill development for operational excellence.
- foster cross-functional coordination with maintenance, utilities, quality, and commercial teams.
cost & performance management
- monitor process kpis, operating costs, consumables, chemicals, and yield parameters.
- support budgeting, cost control, and techno-economic analysis.
- contribute to capacity expansion, debottlenecking, and new technology implementation.
educational qualification:
- ./ - chemical / mechanical / production engineering
- mtech (process / chemical) - preferred
experience requirements
- 12-18 years of experience in ethanol / distillery / sugar / bio-fuel plants
- minimum 5+ years in a senior process leadership role (agm / dgm / sr. manager)
key skills & competencies:
- strong knowledge of ethanol process technology
- process optimization & troubleshooting
- energy & yield improvement
- safety & statutory compliance
- leadership & team management
- data analysis & process kpis
- familiarity with dcs/plc systems
preferred exposure:
- grain-based / maize-based / molasses-based ethanol plants
- ethanol blending program (ebp)
- zero liquid discharge (zld) system
remuneration: as per experience and skill
note by: kindly share updated resume @ with subject -agm process-