Kaizens Jobs

ABOUT A LEADING GUJARAT CONGLOMERATEA Leading Gujarat Conglomerate is a growing manufacturer of Copper Clad Laminates (CCL), serving the PCB and electronics industry. We are building a world-class manufacturing setup with a focus on quality, process discipline, and operational excellence.ROLE OVERVIEWThe Plant Head will have end-to-end ownership of the CCL manufacturing facility - from raw material intake through finished laminate output. This is a critical leadership role responsible for production targets, yield improvement, cost management, and team development.KEY RESPONSIBILITIESProduction & Operations- Own and deliver monthly/quarterly production targets across all laminate grades- Drive yield improvement programs and reduce scrap/rework across the press, treater, and slitting lines- Monitor cost-per-sheet and identify levers to reduce manufacturing cost without compromising quality- Implement and sustain 5S, Kaizen, and lean manufacturing practices on the shop floorProcess & Equipment Oversight- Oversee operation of hydraulic multi-daylight presses, treater lines, and thermal systems- Ensure optimal functioning of oil heaters, boilers, and associated thermal infrastructure- Drive a culture of preventive maintenance - reduce unplanned downtime and improve OEE- Collaborate with maintenance and engineering teams to manage planned shutdowns and upgradesPeople & Cross-Functional Leadership- Lead production, maintenance, quality, and engineering teams across shifts- Set KPIs, conduct performance reviews, and develop frontline supervisors and engineers- Coordinate with procurement for raw material planning (resin, glass fabric, copper foil)- Work with sales and quality on customer complaints, NCRs, and corrective actionsCompliance & Safety- Ensure adherence to factory safety norms, environmental regulations, and statutory compliance- Maintain all plant records, daily production logs, and MIS reports for management reviewCANDIDATE PROFILEExperience- 3-10+ years of experience in CCL, PCB, composites, or laminates manufacturing- Proven track record of managing multi-line production facilities- Prior experience in a plant leadership or operations head role preferredTechnical Knowledge- Working knowledge of hydraulic press systems and hot press lamination cycles- Understanding of thermal energy systems - oil heaters, boilers, heat exchangers- Familiarity with resin systems (epoxy, FR-4), impregnation, and curing processes- Exposure to quality parameters: peel strength, Tg, Dk/Df, thermal stressEducation- B.E. / B.Tech in Mechanical, Chemical, Polymer, or Production Engineering- MBA or PG Diploma in Operations Management is an added advantageCritical Requirement: Must have hands-on experience managing a hot press production line in a CCL / laminates environment.REPORTING & LOCATIONReports To CEO / Managing DirectorLocation Plant Site, IndiaTeam Size 30-100+ (depending on phase)

Key Responsibilities:1. Create and review CNC programs: Develop, modify, and optimize CNC programs for precision machining based on engineering drawings and specifications.2. Set up and operate CNC machines: Set up machines including tooling, fixtures, and workpieces, and operate them to produce accurate and high-quality parts.3. Monitor machine performance: Keep track of machine operations, make necessary adjustments, and troubleshoot any issues to ensure smooth production processes.4. Conduct quality checks: Inspect finished parts using precision measuring instruments to verify conformance to specifications and quality standards.5. Collaborate with team members: Work closely with engineers, machinists, and other team members to improve processes, address challenges, and meet production goals.Required Skills and Expectations:1. Proficiency in CNC programming: Strong knowledge and experience in programming CNC machines using software such as Mastercam or G-code.2. Technical expertise: Understanding of machining processes, tools, materials, and reading engineering drawings to create accurate programs.3. Problem-solving skills: Ability to identify issues, analyze root causes, and implement effective solutions to optimize machining operations.4. Attention to detail: Keen eye for detail to ensure precision and quality in programming, setup, and operation of CNC machines.5. Communication skills: Good verbal and written communication skills to collaborate with team members and communicate effectively about programming and machining requirements.

Position: Production OperatorSalary: Up to 4 LPAExperience: 16 YearsQualification: ITI (Fitter / Any Trade)Age Limit: Maximum 35 YearsRequired Skills:Machine OperationsEHS (Environment, Health & Safety)5S PracticesForklift OperationBasic Hydraulics KnowledgeJob Location: Odisha, KhurdhaContact No.: 9178441342

Job Description Senior Design EngineerDepartment: Design & EngineeringIndustry: Metal Manufacturing / Sheet Metal / FabricationJob PurposeTo lead and execute design activities for metal components and assemblies, optimize designs for manufacturability, and drive continuous improvement using AutoCAD and Kaizen methodologies.Key ResponsibilitiesCreate and review detailed AutoCAD drawings for metal parts and assemblies.Design sheet metal, fabrication, welding, and machined components.Lead design reviews and ensure manufacturability and cost optimization.Coordinate with production, quality, purchase, and sales teams.Handle customer drawings, RFQs, and technical discussions.Implement Kaizen initiatives to improve design efficiency, reduce waste, and optimize processes.Support tooling development, jigs, and fixtures.Guide and mentor junior design engineers.Ensure compliance with quality, safety, and industry standards.Required SkillsStrong proficiency in AutoCAD (2D & basic 3D preferred).In-depth knowledge of metal manufacturing processes.Strong understanding of GD&T, tolerances, and BOMs.Practical knowledge of Kaizen, lean manufacturing, and continuous improvement tools.Problem-solving and analytical skills.Leadership and team coordination skills.QualificationsBE / BTech in Mechanical or Production Engineering.Experience510 years in design engineering within the metal manufacturing industry.

Job Description:Experience in engineering industry.Responsible for achieving daily/ monthly production target.Review drawings and make products as per drawingImplements 5s activities , kaizen activities , OEEAdapt in managing production & manpower planning operation, conducting productivity analysis, troubleshooting.Responsible in Daily Preventive Maintenance Of All Machines.