Key Responsibilities
Mechanical Design & Engineering:
Design, develop, and implement mechanical systems for biogas plants, including digesters (various types), gas holders, slurry handling systems (pumps, mixers, agitators), and piping networks.
Prepare mechanical drawings, schematics, and specifications for all mechanical equipment and systems.
Perform mechanical calculations, such as pressure vessel design, fluid flow analysis, and heat transfer calculations.
Select and specify appropriate mechanical equipment, such as pumps, compressors, blowers, valves, and heat exchangers.
Ensure compliance with relevant mechanical codes and standards (., ASME, API).
Installation & Commissioning:
Oversee the installation and commissioning of mechanical equipment and systems, ensuring proper alignment, installation, and safety measures.
Conduct site inspections and supervise mechanical contractors during installation and testing.
Commission and test mechanical systems, including digesters, gas holders, slurry handling systems, and piping networks.
Troubleshoot and resolve any mechanical issues during the commissioning phase.
Maintenance & Troubleshooting:
Provide technical support for the operation and maintenance of mechanical systems within the biogas plant.
Diagnose and troubleshoot mechanical problems, such as pump failures, leaks, blockages, and equipment wear and tear.
Perform preventive maintenance on mechanical equipment, such as pump inspections, bearing replacements, and equipment overhauls.
Maintain accurate records of all mechanical maintenance activities.
Process Optimization:
Analyze biogas plant operations and identify areas for improvement in mechanical system performance and efficiency.
Implement process optimization strategies to enhance gas production, reduce energy consumption, and improve overall plant efficiency.
Investigate and implement new technologies to improve the performance and reliability of biogas plant mechanical systems.