Industrial Engineer For Heavy Fabrication Sector in Jhagadia,Bharuch

1. CORE RESPONSIBILITIES

Process Planning & Optimization

Method Engineering: Defining the sequence of operations (cutting, rolling, fit-up, welding, heat

treatment, and blasting/painting).

Bottleneck Analysis: Identifying constraints in high-value machinery like CNC plasma cutters,

plate rolling machines, or floor boring machines.

Layout Design: Designing the shop floor to handle massive components, ensuring crane

availability and minimizing travel waste of heavy parts.

Productivity & Cost Control

Work Measurement: Establishing standard man-hours for complex tasks like multi-pass welding

or manual grinding.

Consumable Tracking: Monitoring and reducing the waste of high-cost items like welding gases,

wires, and grinding wheels.

Cycle Time Reduction: Implementing jigs and fixtures to reduce fit-up time.

Project Integration (The IE-PM Link)

Resource Leveling: Ensuring manpower (especially certified welders) is distributed across

projects to meet delivery milestones.

Capacity Planning: Determining if the plant can take on a new 500-ton vessel project based on

current floor space and crane capacity.

2. ESSENTIAL TECHNICAL SKILLS

3. KEY PERFORMANCE INDICATORS (KPIS)

Skill Category Key Competencies

Manufacturing Knowledge Proficiency in Welding Procedures (WPS/PQR), ASME/API codes, and

NDT (Non-Destructive Testing) sequences.

Software Proficiency AutoCAD/SolidWorks, ERP systems (SAP/Oracle), and Project

Management tools (MS Project/Primavera).

Lean Tools 5S, Kaizen, Value Stream Mapping (VSM), and Root Cause Analysis

(RCA).

Material Handling Expertise in heavy lift planning and crane utilization logic.

OEE (Overall Equipment Effectiveness) Weld Repair Rate

4. MODERN TRENDS IN HEAVY FAB IE

Digital Twin Technology: Simulating the movement of large vessels through the shop floor to prevent

logistical deadlocks.

Robotic Welding: Integrating automated columns and booms for long longitudinal or circumferential

seams.

IoT Integration: Using sensors on welding machines to track

• Experience

  5 - 11 Years

• No. of Openings

  1

• Education

  Graduate

• Role

  Industrial Engineer

• Industry Type

  Engineering / Cement / Metals

• Gender

  Male

• Job Country

  India

• Type of Job

  Full Time

• Work Location Type

  Work from Office