Major Roles & Responsibilities
Maintenance Planning & Scheduling
Develop and implement preventive and predictive maintenance plans for all mechanical equipment.
Schedule maintenance activities to minimize downtime and ensure production continuity.
Equipment Inspection & Troubleshooting
Inspect, diagnose, and troubleshoot mechanical issues in machinery and equipment.
Perform corrective maintenance to restore equipment functionality.
Root Cause & Failure Analysis
Conduct root cause analysis (RCA) for mechanical failures and recurring breakdowns.
Implement corrective and preventive actions (CAPA) to eliminate re occurrence.
Equipment Reliability & Performance Monitoring
Monitor equipment performance using vibration analysis, thermography, and other diagnostic tools.
Recommend improvements to enhance machine reliability and efficiency.
Documentation & Reporting
Maintain maintenance records, equipment history, and spare parts usage in CMMS (Computerized Maintenance Management System).
Prepare maintenance reports, downtime analysis, and performance summaries.
Spare Parts & Inventory Management
Manage spare parts inventory and ensure availability of critical components.
Coordinate with procurement for timely replenishment.
Safety, Quality & Compliance
Ensure maintenance activities comply with safety standards and company policies.
Conduct safety inspections and participate in risk assessments.
Team Coordination & Training
Supervise and guide technicians or maintenance staff during repair and overhauling tasks.
Provide technical training and ensure adherence to maintenance procedures.
Project & Upgrade Support
Support plant modifications, equipment installation, and commissioning activities.
Collaborate with design and project teams for mechanical upgrades or new installations.
Continuous Improvement & Cost Optimization
Identify opportunities to improve maintenance efficiency and reduce operational costs.
Participate in lean maintenance initiatives and reliability-centered maintenance (RCM) programs.