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Melting Point Jobs

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Production & Maintenance Manager SMS CCM Steel Plant Steel Making Induction Furnace Furnace Melting Point Plant Operations Continuous Casting Machine Plant Head Plant Manager Plant Maintenance
JOB DESCRIPTION: PRODUCTION MANAGER (SCRAP YARD / FURNACE / CCM)Experience : Min 12 to 15 Yrs of ExperienceExcellent communication In ENGLISH , Knowledge in #French is excellentGENERAL RESPONSIBILITY: Oversees the transformation of raw metal (via induction melting) into solidified semi-finished products (billets).Key Responsibilities1. Melting Operations Management (Induction Furnace Sector)The Production Manager must ensure a continuous supply of molten metal with the precise composition specified by the company. Metal charge management: Supervise the sorting, weighing, and charging of raw materials (scrap metal, alloys, fluxes). Manage the complete molten metal cycle: Oversee charging, melting, and refining operations in the induction furnace, as well as transfer to the CCM (Continuous Casting Machine). Metallurgical control: Ensure compliance with chemical composition specifications. Monitor laboratory spectrometric analyses to adjust composition prior to casting (alloy additions, slag removal). Energy, thermal, and consumables monitoring: Optimize induction furnace power cycles to control energy consumption and achieve the exact casting temperature. Closely track supplies, consumption rates, and raw material yield. Refractory maintenance: Monitor the wear of the furnace lining (rammed refractory) and schedule sintering or relining operations to prevent metal breakouts. Manage solidification: Ensure adherence to continuous casting parameters (casting speed, cooling, mold oscillation) to produce semi-finished products (billets) free from geometric or internal defects.2. Management and Work Organization Team supervision: Manage furnace operators, casting supervisors, continuous casting machine (CCM) operators, and shift maintenance personnel (typically organized into teams). Planning and scheduling: Translate the master production plan into daily production orders based on the specific steel grades ordered. Performance monitoring: Analyze key performance indicators (OEE - Overall Equipment Effectiveness, hourly productivity, yield ratios) and report to company management.3. Quality, Safety, and Environment (QHSE)Operates in a high-risk environment (molten metal, high voltage, heavy loads). Absolute safety: Strictly enforce the use of specific PPE (aluminized clothing), monitor water cooling circuits (water-metal explosion risk), and ensure adherence to safety protocols for high-power electrical systems. Scrap management: Identify geometric or metallurgical defects in the finished product (inclusions, blowholes) and adjust processes to minimize waste.4. Coordination with Maintenance Scheduled shutdowns: Collaborate with the maintenance department to plan the replacement of furnace refractories, molds, and roller guides, as well as the maintenance of hydraulic and electrical systems for the induction furnace and CCM, overhead cranes, etc.
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Melting Supervisor

The Best Services & Enterprises

Melting Point Metallurgist Mechanical Metallurgy
Required Skills: Responsible for daily shift-wise production planning To maintain target production output with rejection controls and quality. To monitor the production process and re-schedule, whenever required. Responsible for inventory control during the shift Responsible for manpower utilization during the shift To maintain shift-wise production data in terms of quantity produced,% rejections, down-time,Material consumption, power consumption. To take measures to decrease the operating cost. To minimise total downtime due to various factors To implement quality guidelines, tools, techniques etc To identify new improved processes for productivity improvement To co-ordinate with maintenance staff for break-down and preventive maintenance of furnace To ensure proper furnace lining as and when done To implement safety guidelines in the department To ensure proper house-keeping in the department To deal efficiently with the labour in the department
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Looking For Expatriate Melter

Career Directions Limited

Melting Point Apparatus
Expatriate Melter OpportunityOur client in Nairobi, Kenya is seeking an Expatriate Melter for their steel mill.Benefits:1. Shared accommodation within the factory.2. Local allowance (KES 16,000 Monthly).3. Food and work permit included.Job Summary: Operate electric induction furnaces for melting and pouring metal.Duties: Weigh and charge metal into furnace. Control furnace temperature. Pour molten metal into ladle. Record melt operations. Maintain safety standards.Requirements: High School diploma or equivalent. Previous induction melting experience preferred.LANGUAGE SKILLS Ability to read and comprehend simple instructions. Ability to write simple correspondence. Ready to join? Apply now with your CV.
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