roles and responsibilities
tool design & manufacturing, die trails & components proving, quotations (rfq), tool room & development of new products.
planning, coordinating tool room activity like scheduling design jobs to mould/ tool designers & ensuring timely completion as per pre-set parameters.
leading project team in project feasibility study, estimate process cycle time, prepare quote &tool development from outsourced as well as in-house.
planning of manpower and capacity analysis of tool room.
plan workload for machines in tool room
follow up and co-ordination with mould makers for design and mould clearance.
implementation of lean, kaizen and 5s..
standardization of mould base and moulds parts.
proactively identify areas of obstruction/breakdowns and take steps to rectify the failures.
conducting cycle time study and setup time study.
ensuring the moulding production as per rated capacity, control and troubleshooting of plastic components & material.
costing - material cost, mhr, pricing of new product & estimation & planning of plastic injection moulds
ensuring different tool cost saving plans & implementation to ensure low cost & high quality concept
tooling performance evaluation in respect of tool process, tool life, tool quality and suit the production requirements. implementation of low-cost automation.
responsible for keeping track of all in-house development activities as per the development schedules.