 Basic Knowledge of PU Process-
a) Dry Process-Basic Knowledge of Conveyor and Trouble Shooting
b) Wet Process-Basic Knowledge of Chemical-Polyol, Isocyanate, Release Agent and Anti Squeak and Trouble Shooting
c) Basic Knowledge of Moulds and Its Maintenance
 Basic Knowledge of Hardness and Density Achievement in PU Pads
 Basic Knowledge of Production Planning and Control
 Basic Knowledge of PU Chemical Behaviour & Troubleshooting
 New Product Development and Trouble Shooting
 Handling of Manpower
 Basic Knowledge of Shop Floor Management
 Basic Knowledge of Productivity and Improvement
 Knowledge of processes through SPC studies, Process qualification & Validation, Layout inspection, Process & Product Audit.
 Knowledge Control of Measuring Instruments through MSA & Calibration, Verification of Control Plans, Having Knowledge of IATF, OHAS, TS-
 Maintain the FIFO & LIFO of product to maintain the quality
line balancing activity through time study
 Daily Review of Rejection PPM-Reduction of Same by various Tools like CAPA, Problem Solving through 7 QC Tools, PDCA Method.
 Daily Review of Chemical Consumption by Plan vs actual consumption, Chemical consumption/seat set, Chemical consumption . SAP, PU Flash Data by Flash weight/Seat set
 Daily Updating of PU Pads Quality Parameter like Hardness, Density, IFM Rejections, In-house and customer rejections
 Review of Plant Maintenance and machinery availability with maintenance team and spares availability in plant as well as checking for effectiveness of Breakdown CAP Submission by maintenance
 MIS and MCM Preparation