Key Responsibilities
1. Prototyping & Product Development
Concept Evolution: Translate 3D CAD models and schematics into physical prototypes using rapid prototyping techniques (3D printing, soft tooling, CNC machining).
Design for Manufacturability (DFM): Review product designs early to ensure they can be efficiently mass-produced using existing plant capabilities (., stamping, injection molding, casting, or automated assembly).
Material Selection: Evaluate and select appropriate raw materials, surface treatments, and electronic components based on performance specifications and cost targets.
2. Testing, Simulation & Validation
Testing Protocols: Design, set up, and execute functional validation tests (destructive and non-destructive, thermal, vibration, or fatigue testing) to evaluate product limits.
Failure Analysis: Actively analyze design or component failures during the testing phase. Utilize Root Cause Analysis (RCA) to iterate and improve the product design.
DFMEA & PFMEA: Lead Design Failure Mode and Effects Analysis (DFMEA) sessions to identify potential product weaknesses before full-scale manufacturing begins.
3. Manufacturing Transition & APQP
Process Development: Define the optimal manufacturing sequence, assembly line layouts, and specialized tooling/fixtures required for the new product.
Documentation: Create essential engineering documentation, including Bill of Materials (BOM), engineering change notes (ECNs), standard operating procedures, and component specifications.
PPAP & Launch Support: Collaborate with the Quality and Production teams to execute pilot production runs and facilitate the Advanced Product Quality Planning (APQP) or Production Part Approval Process (PPAP).