Edm Wirecut-machine Operator

Impact HR & KM Solutions

machine setup & preparation:

set up wire edm machines (., sodick, fanuc, mitsubishi, charmilles) according to specific job requirements. this includes installing the wire electrode, preparing the workpiece, and setting up the dielectric fluid system.

load and secure workpieces onto the machine table, ensuring proper alignment and clamping.

select and prepare appropriate tooling, fixtures, and accessories for each job.

programming & operation:

interpret and analyze technical drawings, blueprints, and cad/cam files to determine machining parameters, cutting paths, and operational sequences.

program the wire edm machine (cnc programming) using relevant software (., autocad, mastercam, esprit, or machine-specific software) and g-code.

enter all necessary parameters into the machine control unit, including cutting speed, feed rate, wire tension, and flush conditions.

conduct dry runs and simulations to validate machine programs before actual production.

monitor the machining process closely, making real-time adjustments to optimize accuracy, efficiency, and surface finish.

quality control & inspection:

perform in-process and final inspections of machined parts using precision measuring tools such as micrometers, calipers, height gauges, and optical comparators.

verify dimensions, tolerances (often requiring precision up to microns), and surface finish of finished components against specifications.

identify and report any deviations, defects, or non-conformities and initiate corrective actions.

maintenance & troubleshooting:

perform routine preventive maintenance on edm machines, including cleaning the machine, changing worn wires, maintaining dielectric fluid levels, and inspecting components.

troubleshoot and diagnose machine malfunctions or programming errors, and perform minor repairs to minimize downtime.

report major mechanical or electrical issues to the maintenance team promptly.

material & resource management:

manage and monitor wire consumption, ensuring optimal usage and timely replacement.

track and minimize scrap material, initiating corrective actions to reduce waste.

safety & housekeeping:

adhere strictly to all safety protocols, company procedures, and industry regulations (., use of ppe, safe handling of chemicals and equipment).

maintain a clean, organized, and safe work environment around the machine.

documentation & reporting:

maintain accurate records of production outcomes, machine performance metrics, material consumption, and maintenance activities.

document and report any equipment issues, quality concerns, or production delays to the supervisor.

• Experience

  1 - 3 Years

• No. of Openings

  2

• Education

  I.T.I., B.E, B.Tech, Post Graduate Diploma

• Role

  Edm Wirecut Machine Operator

• Industry Type

  Engineering / Cement / Metals

• Gender

  Male

• Job Country

  India

• Type of Job

  Full Time

• Work Location Type

  Work from Office

• Face interview location

  Impact HR Solutions Ravi Chambers Basement, Below Laminate Gallery, Office No 8, Canada Corner